- Mercury Outboard Motor Repair Manuals
- Mercury Thruster Plus Manual
- Mercury Thruster Outboard Repair Manual Online
- Mercury Outboard Motor Service Manuals
- Mercury Thruster Outboard Repair Manual Ebay
The Mercury 40 hp outboard repair manual shows the following details; Step-by-step repair procedures detailing every aspect of service, maintenance and repair for the complete motor. Name or brand of the outboard: this is clearly printed on the cover page of each repair manual.
MERCURY WIRING DIAGRAMS
The linked images are printable but may print across
more than 1 page (in order to be legible). Most models also have black-&-white-only
PDF files which will print the correct size on a standard sheet of paper
but require Adobe Acrobat or compatible PDF reader to open. Most diagrams are only listed
as PDF for the moment but all will eventually have color versions posted.
Mercury Outboard Motor Repair Manuals
Merc Models thru 1965350 (2cyl)....MercElectric Ext. Harness.(page bottom.) (PDF)
350 (2cyl).....MercElectric Int. Wiring Diagram (PDF)
All 4 Cyl. (2 Lever control)....Ext. Harnesses A29645, A39125 (PDF)
All 4 Cyl. (1 lever control)....Elect. Starter Wiring Diagram (PDF)
600-700-800 (Direct Reversing)...Int. Harness Connector (page top) (PDF)
600-700-800 (Direct Reversing)....Elect. Starter & Ext. Harness (PDF)
700-800-850 (Full Gear Shift)....Int. Conn. Color Code.(page top) (PDF)
700-800-850* (Full Gear Shift).....Starter Wiring & Ext. Harness (PDF)
(*note: some use Merc 1000 type ignition system below)
700-800-850-1000 (Full Gear Shift)..Starter Wiring & Ext. Harness (PDF)
950-1100.....Wiring Diagram & Ext Harness (PDF)
950SS-1100SS....Wiring Diagram & Ext. Harness (PDF)
Mark 25E (Positive Ground)....Wiring Diagram (PDF)
Mark 25E (Negative Ground)....Wiring Diagram (PDF)
Mark 50E-55E (Postive Ground)...MercElectric Starting Wiring (PDF)
Mark 75-78.....Internal & External Harness (PDF)
Mark 75-78 (Elect. Starting)....Wiring Diag. & Ext Harness (PDF)
Mark 75A-78A.....Electric Starter Wiring Diag. & Ext. Harness (PDF)
Mark 75A-78A......Internal Harness Connector (page bottom) (PDF)
MercElectric Switches.....Ignition & Starter Types (PDF)
350 (2cyl).....MercElectric Int. Wiring Diagram (PDF)
All 4 Cyl. (2 Lever control)....Ext. Harnesses A29645, A39125 (PDF)
All 4 Cyl. (1 lever control)....Elect. Starter Wiring Diagram (PDF)
600-700-800 (Direct Reversing)...Int. Harness Connector (page top) (PDF)
600-700-800 (Direct Reversing)....Elect. Starter & Ext. Harness (PDF)
700-800-850 (Full Gear Shift)....Int. Conn. Color Code.(page top) (PDF)
700-800-850* (Full Gear Shift).....Starter Wiring & Ext. Harness (PDF)
(*note: some use Merc 1000 type ignition system below)
700-800-850-1000 (Full Gear Shift)..Starter Wiring & Ext. Harness (PDF)
950-1100.....Wiring Diagram & Ext Harness (PDF)
950SS-1100SS....Wiring Diagram & Ext. Harness (PDF)
Mark 25E (Positive Ground)....Wiring Diagram (PDF)
Mark 25E (Negative Ground)....Wiring Diagram (PDF)
Mark 50E-55E (Postive Ground)...MercElectric Starting Wiring (PDF)
Mark 75-78.....Internal & External Harness (PDF)
Mark 75-78 (Elect. Starting)....Wiring Diag. & Ext Harness (PDF)
Mark 75A-78A.....Electric Starter Wiring Diag. & Ext. Harness (PDF)
Mark 75A-78A......Internal Harness Connector (page bottom) (PDF)
MercElectric Switches.....Ignition & Starter Types (PDF)
Mercury Thruster Plus Manual
1966 and newer- Merc 7.5 & 9.8 (1975).....Ignition Wiring Rope Start (IMAGE)
Merc 7.5 & 9.8 (1979-UP).....Ignition Wiring Rope Start (IMAGE)
Merc 7.5 & 9.8 (1979-UP).....Ignition Wiring Electric Start (IMAGE)
Merc 200 (1970-71).....Internal & External Wiring (IMAGE) (PDF)
merc 200 (1972).......Internal & External Wiring (PDF)
merc 200 (1973).......Internal Wiring (IMAGE)
Merc 200 (Breakerless Ignition).....Internal & (2)External Wiring Diagrams (PDF)
Merc 200.....Internal & External Wiring Diagram (PDF)
Merc 350 (MercElectric-2 Cyl.)....Internal & External Wiring Diagram (PDF)
Merc 400 (2 Cyl.).....Internal & External Wiring Diagram (PDF)
Merc 402 (2 Cyl.).....Internal & External Wiring Diagram (PDF)
Mercury 4 Cylinder (Magneto).....Internal & External Wiring Diagram (IMAGE) (PDF)
Merc 45-50 (4-cyl) ...........Internal & External Wiring Diagram thru 1979 Rope Start (IMAGE)
Merc 45-50 (4-cyl) ........... Wiring Diagram 1980-UP ROPE Start (IMAGE)
Merc 45-50 (4-cyl) ........... Wiring Diagram 1980-UP Electric Start (IMAGE)
Merc 500 Thunderbolt.....Internal & External Wiring Diagram (IMAGE)
Merc 500 CD ignition 1976-78 Electric Start..... (IMAGE)
Merc 500 CD ignition 1976-78 Rope Start..... (IMAGE)
Merc 500S-650S (Breakerless).....Internal & External Wiring w/Ignition Driver (IMAGE) (PDF)
Merc 500SS-650SS (Breakerless).....Internal & External Wiring Diagram (IMAGE) (PDF)
Merc 650 (3 Cyl.).....Internal & External Wiring Diagram (IMAGE) (PDF)
Merc 650-(800*)-850 Thunderbolt....Internal* & External Wiring (IMAGE) (PDF)
(* serial #'s 2991033-below; 3052381-3059821; and 3307347-up)
Merc 800* Thunderbolt.....Internal & External Wiring (IMAGE) (PDF)
(*serial #'s 3051041-3052380 & 3144219-3192962)
Merc 950-1100.....Internal & External Wiring Diagram (IMAGE) (PDF)
Merc 950SS-1100SS....Internal & External Wiring Diagram (IMAGE) (PDF)
Merc 950-1000-1100-1250 (Breakerless)...Internal & External Wiring Diagram (IMAGE) (PDF)
Merc 1150-1350-1400-1500 Thunderbolt...Ignition & External Wiring Diagram (IMAGE) (PDF)
MercElectric Switches....Starter & Ignition types thru 1969 (IMAGE)
Merc Model 900-1150-1500....1976-78 Wiring Diagram (IMAGE)
Merc Models 50, 70, 90 3-Cylinder 1980's (IMAGE)
Merc Model 70 HP....thru Serial # 5579016 Wiring Diagram (IMAGE)
Merc Model 70 HP....from Serial # 5579017 Wiring Diagram (IMAGE)
Merc Model 75 HP....from Serial # 6432901 Wiring Diagram (IMAGE)
Merc 80 (4-cyl) ...........Internal & External Wiring Diagram S# 4391999 -5582561 (IMAGE)
Merc 80 (4-cyl) ...........Internal & External Wiring Diagram S# 5582562-6432900 (IMAGE)
Merc Model 90 HP -115 HP -140 HP....1979 ONLY Wiring Diagram (IMAGE)
Merc Model 90 HP -115 HP -140 HP....1980 (Ser. 5594657) & up Wiring Diagram (IMAGE) (PDF)
Merc V6..... Models ser # 4301235 to 5129480 (IMAGE)
Merc V6 Models 150 HP, 175 HP & 200 HP ser # 5124981 to 5363918 (IMAGE)
Merc V6 Models 150 HP, 175 HP & 200 HP ser # 5363919 to 5464484 (IMAGE)
Merc V6 135 1985-88, 150 1979-88, 175 1980-88, 200 1979-88, 220 CARB 1986-88 (IMAGE)
1965-1989 Service Manual Application: 2 hp To 40hp 2 Stroke 1 & 2 cylinder engines.
Page 1 SERVICE MANUAL MODELS 40505560 With Serial Numbers United States 0G531301 and ABOVE Belgium.09974454 and ABOVE 1997, Mercury Marine 90-852572R1 JANUARY 1998 Printed in U.S.A.; Page 2 This service manual has been written and published the same locations whenever possible. Where the by the Service Department of Mercury Marine to aid fasteners are not satisfactory. Need an Owner’s Manual for your Mercury Engine to perform maintenance, replace parts or just learn more about your engine? Mercury has made it easy for you to receive a free printed copy or to download and print your own copy. To order a printed version of the Service Manual for your particular Mercury Outboard or MerCruiser Engine, click here. Page 1 SERVICE MANUAL MODELS 40505560 With Serial Numbers United States 0G531301 and ABOVE Belgium.09974454 and ABOVE 1997, Mercury Marine 90-852572R1 JANUARY 1998 Printed in U.S.A. Page 2 This service manual has been written and published the same locations whenever possible.
![Mercury Mercury](https://d3inagkmqs1m6q.cloudfront.net/2479/media-photos/90-824453-mercury-thruster-r25-r30-electric-outboard-operation-maintenance-manual.jpeg)
Edem software download, free. 1965-1989 Mercury Service Manual Application: 45 HP, 4 CYL, 1965 1966 1967 1968 1969 1970, 50 HP, 3 CYL, 1986 1987 1988 1989, 500/50 HP, 4 CYL, 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985, 60 HP, 3 CYL, 1984 1985 1986 1987 1988 1989, 650/65 HP, 3 CYL, 1972 1973 1974 1975 1976, 650/65 HP, 4 CYL, 1965 1966 1967 1968 1969 1970 1971, 650,700/70 HP, 3 CYL, 1976 1977 1978 1979 1980 1981 1982 1983, 70 HP, 3 CYL, 1986 1987 1988 1989, 75 HP, 4 CYL, 1984 1985 1986, 80 HP, 3 CYL, 1987 1988 1989, 800/80 HP, 4 CYL, 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983, 800/85 HP, 4 CYL, 1973 1974 1975 1976 1977, 90 HP, 3 CYL, 1987 1988 1989, 850XS/90 HP, 4 CYL, 1976, 100 HP, 4 CYL, 1988 1989, 115 HP, 4 CYL, 1988 1989.
1956-1989 90-300 HP Mercury Outboard motors repair manual Application: Covers all Mercury Motors from 1965 to 1989 90-300 hp Inline 6 and V6, 2 stroke models fuel injection and MR Drive: 90 95 100 115 125 135 140 150 150XR2/150 HP 155 HP 175 HP 200 HP 220XRi/200 HP 225 HP 275 HP 300 HP 850XS/90 HP, 4cyl 900/90hp, 6cyl 950/95hp, 6cyl 1000/100hp, 6cyl 1100/100hp, 6cyl 1150/115hp, 6cyl 1250/125hp, 6 cyl 1350/135hp, 6cyl 1400/140hp 1400/140hp, 6cyl 1500/150hp, 6cyl 1500XS/155hp, 6 cyl 1750/175hp, V6 2000/200hp, V6
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Mercury Thruster Outboard Repair Manual Online
More repair manuals here: http://www.autopartsrepairs.com/mercury-outboard-repair-manual/
1990-2000 Mercury Mariner 2.5 / 275 HP Workshop Service Manual Repair
1990-2000 Mercury/Mariner Workshop Service Manual Repair Application: Manual covers 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 & 2000 Mercury Outboard 2-Stroke models, exact models listed: 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 00, 2.5hp, 3hp, 3.3hp, 4hp, 5hp, 6hp, 8hp, 9.9hp, 10hp, 15hp, 20hp, 25hp, 30hp, 40hp, 50hp, 60hp, 75hp, 90hp, 100hp, 115hp, 125hp, 135hp, 150hp, 175hp, 200hp, 225hp, 250hp, 275hp.
1986-1990 Service Manual Application: 6/8/9.9/15HP Motors 1986 and up With Serial Numbers OA1972112 and Above.
1995-2000 Mercury - Mariner 40hp · 45hp · 50hp Four Stroke (4-Stroke) Non-Big Foot and Bigfoot Engines With Starting Serial Numbers: 0G231123, 1995 & above with Serial Numbers 0G231123 & above. Mercury-Mainer 40 (4-Stroke) 4 cylinder 1998, 1999 & 2000 Non-Bigfoot, Mercury-Mainer 45 (4-Stroke) 4 cylinder 1998, 1999 & 2000 Non-Bigfoot and Big Foot, Mercury-Mainer 50 (4-Stroke) 4 cylinder 1995, 1996, 1997 & 1998.
1997-2000 Service Manual Model Application: 97-00 Mercury - Mariner 40-50-55-60 HP Two-Stroke Models with serial numbers OG531301 and above.
1997-1998 Service manual application: 1997-1998 Mercury 200HP ( 200 HP) & 225HP (225 HP) DFI (Direct Fuel Injection) outboard engine. V6 Cylinder, Two Cycle. Models covered are 200 & 225 OPTIMAX DIRECT FUEL INJECTION With Serial Numbers 0G386496 and Above.
1998-1999 Mercury/Mariner Outboard motor service manual application: 98-99 Mercury-Mariner 9.9hp (9.9 hp), 15hp (15 hp) Bigfoot and Non-Big Foot 4-Stroke Outboard Engine. Models Covered are Mercury - Mariner 9.9/15 (4-Stroke) (323 cc) & 9.9/15 Bigfoot (4-Stroke) (323 cc) with Serial Numbers 0G590000 and Above.
1998-1999 Service manual application: 98-99 Mercury 135HP (135 HP) & 150HP (150 HP) DFI (Direct Fuel Injection) outboard engine. V-6 Cylinder, Two Cycle, Direct Injected. Models covered are 135 & 150 OPTIMAX DIRECT FUEL INJECTION With Serial Numbers OG590000 and Above.
1999-2002 Service manual application: Mercury Outboard 30HP, 40HP (4-Stroke) - Non-Bigfoot & Bigfoot Engine-Motor (Four-Stroke) starting with serial number 0G760300 and above.
1999-2000 Mercury Service Manual Application: 99-00 Mercury 4 HP - 5 HP & 6 HP Four Stroke Engines.
2000-2001 Service Repair Manual Year Application: 2000 & 2001 Mercury 75hp (75 hp) 90hp (90 hp) 4-Stroke (Four-Stroke-FourStroke) Outboard boat motor engine. Starting model year 2000 & starting Serial Number 0G960500 and above.
2000-2001 Mercury OptiMax Outboard motor service manual application: 2000-2001 Mercury 115hp (115 hp) 135hp (135 hp) 150hp (150 hp) 175hp (175 hp) DFI (Direct Fuel Injection) outboard motor. Starting Model Year 2000 & Starting Serial Number OG960500 & above.
2001 Service Repair Manual Application: 2001 (01) Mercury-Mariner models 50 HP (50HP) & 60 HP (60HP) 4-Stroke (Four Stroke) Outboard Engines With Serial Numbers 0T178500 and Above. Covers Bigfoot (Big Foot) and Non-Bigfoot models.
Mercury Outboard Motor Service Manuals
2001-2002 Mercury 115 HP Service manual application: Mercury Outboard motor 01-02 Mercury 115 HP (115HP) EFI (Electronic Fuel Injection) outboard engine. 4 Cylinder InLine, 4 Stroke DOHC, 16 Valves. Starting Serial Number 0T178500.
Mercury Thruster Outboard Repair Manual Ebay
2002-2004 Mercury/Mariner Outboard motor service manual application: 2002-2004 Mercury-Mariner 40HP EFI 4-Stroke (Four-Stroke), 2002-2004 Mercury-Mariner 60HP EFI 4-Stroke (Four-Stroke), 2002-2004 Mercury-Mariner 50 HP EFI 4-Stroke (Four-Stroke), 2002-2004 Mercury-Mariner 40 HP EFI 4-Stroke (FourStroke) Bigfoot, 2002-2004 Mercury-Mariner 60 HP EFI 4-Stroke (FourStroke) Bigfoot.